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Solid Mechanics and Finite Elements

Lightweight Motorcycle Brake Lever FEA

This individual study used a two-dimensional planar-stress model in Abaqus to develop a lighter 6061-T6 aluminium motorcycle brake lever without compromising structural safety. Linear and quadratic elements, global mesh convergence and local mesh refinement were compared. The final analysis produced a maximum Von Mises stress of 154.7 MPa, a maximum deformation of 2.524 mm and a safety factor of 1.68 against the material yield strength.

Role
Individual modelling, meshing and result interpretation
Software / tools
Abaqus CAE, SOLIDWORKS, Granta EduPack
Year
2024
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Von Mises stress result for the motorcycle brake lever finite element model
Von Mises stress and mesh result extracted from the finite element report.

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