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Heat Exchange and Waste Minimisation

Shell-and-Tube Heat Exchanger Design

This individual design project developed a shell-and-tube heat exchanger for a run-around office heat-recovery system capable of recovering 10 kW of otherwise wasted heat. Several TEMA-style configurations were compared using a Python calculation workflow. The selected G-type, two-pass design used 2 m tubes and achieved an estimated overall heat-transfer coefficient of approximately 201 W/m²K while providing the most balanced result among the configurations assessed.

Role
Individual thermal design, coding and configuration comparison
Software / tools
Python, heat-transfer calculations, CAD, TEMA design guidance
Year
2024
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Cross-sectional CAD views of the proposed shell-and-tube heat exchanger
Cross-sectional design images extracted from the heat-exchanger report.

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