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MEng Dissertation · Final Mechanical Design

Dextrous Robotic Hand - 700U CW4

This individual MEng report covers the complete mechanical redesign, manufacture and evaluation of a low-cost dextrous robotic hand with multimodal sensing. The project moved from an intended adaptation of the open-source ORCA hand to an original, editable mechanical architecture. The final FDM-printed PLA prototype combined two fully actuated fingers, two underactuated fingers and one fully actuated thumb with split phalanx assemblies, internal tendon routing, printed torsion springs, removable sensing fingertips and a detachable motor hub. Ten DYNAMIXEL actuators, an OpenCR and a Raspberry Pi 5 were mechanically integrated. Initial powered testing confirmed movement in the intended directions and successful fingertip sensor integration, while grasp force, backlash, fatigue life and long-term material performance remain areas for quantitative future testing.

Role
Full mechanical CAD redesign, manufacture and assembly
Software / tools
SOLIDWORKS, FDM printing, DYNAMIXEL, OpenCR and Raspberry Pi 5 integration
Completed
April 2026
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Front and rear views of the final sensor-integrated dextrous robotic hand prototype
Final sensor-integrated prototype photographs extracted from page 31 of the CW4 report.

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